Modeling Piping Connection to Pressure Vessels

Learn about START-PROF pipe stress analysis software

START-PROF automatically considers the following for nozzles:

Analysis results are available in the Loads on Nozzles and Equipment Table. See also "How to Reduce Nozzle Loads in START-PROF"

The flexibility at the vessel-pipe junction consists of two components: local flexibility and global flexibility. Local flexibility accounts for shell deformation near the nozzle, while global flexibility considers vessel bending behavior.

Nozzle elements model pipe connections to pressure vessels and columns. Three modeling approaches are available:

1. Nozzle element at end node. Global flexibility is excluded unless calculated using Nozzle-FEM software. Thermal expansion effects are automatically modeled.

2. Vessel modeled using cylindrical shell element (3). Distance between nozzle and vessel axis intersection point modeled with rigid element (1). Nozzle element placed between pipe and rigid element (2). This method accommodates complex equipment configurations with multiple pipe connections and considers both local and global flexibility. Thermal expansion effects are included through shell and rigid element properties.

   

3. Vessel modeled using cylindrical shell element. Nozzle element inserted at pipe axis-cylindrical shell intersection point as a standard tee (node 1). START-PROF automatically generates the rigid element. Both local and global flexibility are considered.

4. For dish end connections, connect the rigid element (2) to the cylindrical shell element end (1) and nozzle junction point (3).

Properties

 

 

Property

Description

Name

Element identifier. Elements can be sorted by name and selected in the project tree

Auto calculation of nozzle temperature movements

Automatically calculates nozzle movements as ΔX=α(T-Ta)·DX, where α is thermal expansion coefficient from material properties, T is equipment temperature, Ta is ambient temperature, and DX, DY, DZ are user-specified distances from anchor point to nozzle. When disabled, nozzle movements can be specified manually.

Material of Vessel

Material selection from materials database

Manufacturing technology of Vessel

For ASME B31.3, DL/T 5366-2014: seamless pipe uses Wl=1.0, electric-welded pipe uses database values. More...

For GOST 32388-2013, material properties vary by pipe type (seamless/welded) from materials database.

Temperature of Vessel, Top

Design temperature in operating mode. More...

This property can be modified in different operating modes. Click to view values across all operating modes.

Remove restraints for hanger selection

When enabled, specific restraints are temporarily removed from nozzle elements during variable and constant spring selection weight analysis. Restraints remain active during primary analysis. This approach isolates weight loading from nozzle elements, allowing springs to support loads where pure weight displacements equal zero. Options:

  • Remove vertical restraint: Releases only vertical restraint during hanger selection

  • Remove custom restraints: Manually select restraints to release during hanger selection

  • Remove all restraints: Releases all directional restraints during hanger selection

Internal diameter of vessel

Vessel internal diameter

Length from anchor to nozzle X,Y,Z

Distance between vessel anchor point and nozzle.

Used for modeling nozzle thermal expansion movements. Applies only to end node nozzles. Movement along each axis: ΔX=α(Tope-Tambient)LX.

Thermal expansion coefficient obtained from material database.

Location

Nozzle attachment location: bottom (cap) or shell

Node lying on the axis

For off-center bottom nozzles, specify any node on vessel axis to create local coordinate system. Leave blank for centered bottom nozzles.

Nozzle flexibility

Flexibility calculation methods:

  • Rigid: Zero flexibility, nozzle treated as rigid
  • Manually: User-specified flexibility values
  • By WRC 297
  • By PD 5500
  • By FEM: Automatic flexibility calculation using finite element method with PASS/NOZZLE-FEM software

Nozzle-shell junction coordinate system:

P - Nozzle axis (Xm)

VL - Perpendicular to P, in plane containing P axis and vessel axis

VC - Perpendicular to P and VL

MT - Rotation around P

ML - Rotation around VC

MC - Rotation around VL

Inclined nozzle to head junction:

P - Nozzle axis (Xm)

VL - Perpendicular to P, in plane containing P axis and vessel axis

VC - Perpendicular to P and VL

Offset nozzle to head junction:

P - Nozzle axis (Xm)

VL - Perpendicular to P, in plane containing P axis and head center node

VC - Perpendicular to P and VL

Central nozzle to head junction:

P - Nozzle axis (Xm)

VL - Along vessel Zm axis (see global and local coordinate system)

VC - Along vessel Ym axis

Don't Exclude the Beam Flexibility

When disabled, only local shell flexibility is considered: λ = λs - λb

When enabled, both local shell and global beam flexibilities are considered: λ = λs

λs - flexibility from finite element shell model, λb - flexibility from equivalent beam model. Refer to PASS/Nozzle-FEM user's guide

Allowable loads / stresses

Verification methods:

  • No check: Nozzle loads not verified
  • Manually: User-specified allowable loads
  • Stress check by WRC 107/537/297: Local stresses in shell/head elements and nozzle-vessel junction verified
  • Stress check by FEM: Automatic stress verification using finite element method with PASS/NOZZLE-FEM software
  • Allowable loads by FEM: Automatic allowable load calculation using finite element method with PASS/NOZZLE-FEM software

 

Menu and Toolbar Access

To insert a nozzle: select target node and use Insert > Equipment > Vessel Nozzle