Pipe Expansion Loop Analysis

Read about START-PROF pipe stress analysis software

Related Topics

The Elements module analyzes L, Z, and U-shaped pipe loops, eliminating outdated nomograms. Analysis types include:

Start-Elements provides approximate expansion joint modeling with linearized soil. START-PROF uses exact non-linear soil models for greater accuracy.

Use Start-Elements for preliminary analysis only. Final verification requires START-PROF.

During analysis, START-PROF automatically generates loop models with resting supports at safe intervals calculated per support spacing guidelines. Pipe wall thickness is verified using wall thickness analysis.

Horizontal and vertical loop dimensions differ significantly. In horizontal planes, thermal and weight bending stresses act in perpendicular planes. In vertical planes, they combine in the same plane, reducing allowable stress capacity. Traditional nomograms often ignore plane orientation.

Bend flexibility in loop angles is optional. Disable "reduced bend stiffness" to compare with nomograms that assume rigid bends. Bend wall thickness equals pipe wall thickness.

Two analysis modes are available: design validation and verification. Design validation calculates maximum allowable shoulder length meeting stability and stress requirements (check "compensated length"). Verification computes maximum stress for specified dimensions (uncheck "compensated length"). Both determine anchor loads, maximum stress, transverse displacement, and allowable stress.

Bend stress checks follow SNIP 2.05.06-85 load requirements.

Copy input data using and paste into other Start-Elements analyses using .

Input Data

 

Property

Description

Pipe diameter, D

External pipe diameter

Pipe wall thickness, S

Nominal wall thickness

Mill tolerance

Manufacturing tolerance. More...

Corrosion allowance

Corrosion and wear allowance. More...

Bend radius

Radius for all loop bends. Affects reduced bend stiffness calculation.

Casing outside diameter, Dc

External insulation casing diameter. Set to 0 if no insulation.

Casing thickness, SC

Insulation casing thickness

Depth, Z

Distance from soil surface to pipe axis

Ambient temperature

Pipe metal temperature during system assembly

Operation pressure, P

Operating pressure for all standards except SNIP 2.05.06-85. More...

Operation pressure, Pwork

Operating pressure for SNIP 2.05.06-85. More...

Pipe weight

Uniform weight of piping and attached equipment. More...

Insulation weight

Uniform insulation weight. More...

Product weight

Uniform product weight. More...

Weld pressure quality factor

Set per standards. Auto-calculate using . More...

Weld bending quality factor

Set per standards. Auto-calculate using . More...

Insulation type

Armopenobeton, polymer, polyurethane, other. For polyurethane, casing diameter DC and thickness SC auto-populate from database. Manual entry required for other types.

Backfill soil code

Trench soil number from soil database.

Base soil code

Base soil number from soil database.

Resting support friction factor

Friction factor range: 0.05–0.4. Set to 0 to ignore friction (no friction restraints).

Steel grade

Pipe material from materials database.

Flexibility of bends

Include bend flexibility in loop angles. Disable to compare with rigid-bend nomograms. Including flexibility increases compensated lengths.

Cushion presence

Include damping cushions. Note: cushions don't always increase allowable axial movement and may reduce function in buried pipelines.

Pre-stretch factor, k

Pre-stretching reduces maximum pipe stress. k=0: no pre-stretch. k=0.5: pre-stretch equals half the thermal displacement. k=0.1: 10% of thermal displacement. Range: 0–1.0.

Loop back, B and leg, H

Input loop back and leg dimensions before analysis. Compensated lengths are calculated. Multiple B/H combinations exist for a given compensated length; select structurally sound values.

Allowable load on end support

Maximum allowable anchor load. Loop dimensions ensure loads don't exceed this value. Set to 0 to disable anchor load check (dimensions based on stability only).

Analysis Output

Analysis results include:

Property

Description

Maximum stress

Maximum equivalent stress in piping elements

Allowable stress

Allowable stress per RD 10-400-01 1.5[O], and design resistance R2 for SNIP 2.05.06-85

- above-ground pipelines, - buried pipelines

Thermal stretch

Maximum thermal expansion (long shoulder) with one anchor removed. Used for pre-stretch determination.

Maximum transverse displacement

Maximum node displacement (bend ends). Used for selecting damping cushion thickness based on maximum deformation.

Lguide

Shoulder length experiencing transverse displacement. Determines minimum distance from loop to guiding support.

Loads on A and B anchors

Axial force

Force along pipe axis

Transverse force

Force perpendicular to pipe axis (shear)

Bending moment

Bending moment

 

Error "Expansion joint is not self-compensated" (e.g., for L-shaped loop with short leg L1 and long leg L) indicates the loop fails strength requirements even at L=L1, and will fail at L1<L.

Menu Access

Loops