Single Use Compensator Analysis

Read about START-PROF pipe stress analysis software

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Single Use Compensators enable pre-stretching of buried pipelines. Pre-stretching involves heating the pipeline to half the temperature range in operating mode. After activating single use compensators and welding restraint edges, the pipeline becomes a continuous structure. These expansion joints are used only once. Ideal for long straight pipeline sections where thermal expansion is accommodated through axial compression/tension of pipe material.

Start-Elements provides approximate modeling of single use compensator spacing and locking temperature.

START-PROF provides more accurate analysis than Start-Elements. Use Start-Elements for preliminary analysis only. Perform final safety verification with START-PROF.

If single use compensator conditions are not met, error message "Single Use Compensators cannot be inserted. Temperature difference is too high" displays when:

Sr<2*Sa,

where

Sr - stress range from hot to cold temperature difference,

Sa - allowable stress. For CJJ/T 81-2013 code Sa = min(3*Sh, Ss),

Sh - allowable hot stress,

Ss - allowable local wall stability stress per EN 13941 p.7.4.2.4.

If error occurs - increase wall thickness to raise Ss value or select higher strength steel with greater Sh value.

Copy input data using toolbar icon and paste into other Start-Elements analyses using toolbar icon.

Input Data

Property

Description

External diameter, D

Pipe outside diameter

Pipe wall thickness, S

Nominal wall thickness

External casing diameter, Dc

Insulation jacket outside diameter. Set to 0 if no insulation.

Cold temperature

Average pipe wall temperature after cooling.

Operation temperature

Operating temperature in operating condition. More...

Depth, Z

Depth from ground surface to pipe centerline.

Uniform pipe weight

Pipe and attached equipment weight per unit length. More...

Uniform insulation weight

Insulation weight per unit length. More...

Uniform product weight

Fluid content weight per unit length. More...

Backfill soil number

Trench soil type from soil database (see appendix 1 below)

Operation pressure, P

Operating pressure in operating condition. Required for all standards except SNIP 2.05.06-85. More...

Steel grade

Pipe material from materials database

Weld pressure quality factor

Set per applicable standards. Calculate automatically using . More...

Insulation type

Insulation type: Armopenobeton, polymer, polyurethane, other.

Output

Analysis results include:

Property

Description

Spacing Lmax

Maximum spacing between single use compensators based on strength criteria.

Locking temperature

Temperature for expansion joint activation.

Menu Access

Expansion joints > Single use. Analysis of Lmax and Locking Temperature